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Hellroaring Technologies, inc.

Polson, Montana  -  USA

Our LED Diagnostics Page 

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Hellroaring BIC-75150A and BIC-75300A

LED Diagnostics

 

No other battery isolator or combiner provides diagnostic information to the user.

The Hellroaring BIC-75150A and BIC-75300A Battery Isolator-Combiners are the first to offer this feature!

Note: LED operation for the BIC-75300A is identical to the BIC-75150A.

Unlike your alternator warning indicator or voltmeter, the Hellroaring BIC-75xxx LED indicator provides valuable information as to the state of your battery/charging system even when the engine is off.   In fact, right after you switch off your vehicle is a good time to monitor your batteries.   But your regular vehicle's instruments don't!  When you understand how the Hellroaring BIC-75xxx LED works, it will provide valuable insight and even diagnostics of your dual battery/charging system.  

How it works:

The sense terminal is a voltage sensing type.    When the voltage at the sense terminal rises above the typical no load voltage for a 12 volt battery (about 13.4V), the BIC-75xxx switches ON and the LED is illuminated.    When the voltage drops below a point just above the typical no load voltage for a 12 Volt battery (about 13.2V), the BIC-75xxx switches OFF and the LED extinguishes.   (We believe this is the ideal level for most applications.  However, you can adjust the voltage switching levels by using external resistors in the sense line.)   A battery voltage will only rise above this point when charge current is available or in extremely cold conditions when fully charged.    When a battery is fully charged, it may temporarily retain a voltage above this level due to surface charge.   This is normal and with an understanding of these characteristics, the indications can provide valuable diagnostics information.  

A good battery that is fully charged will retain this surface charge for 5 minutes or more.   On the other hand, a good battery, that is not fully charged, will not retain this surface charge voltage but for a few seconds.  The Hellroaring Battery Isolator/Combiners are sensitive to this surface charge which provides valuable information about your battery/charging system.  

For example: if you start your vehicle, the LED will illuminate if your alternator is charging.   If you immediately turn off the engine, the LED will quickly go out.   This is because there was not enough time allowed to replenish the charge and build up a surface charge.   If you were to drive that vehicle for 10 to 15 minutes before turning off the engine, the LED will remain ON for a few minutes until the surface charge dissipates.   This is a good indication that your batteries are fully charged!    If the LED always goes out quickly, this is an indicator that your batteries are not getting the charge they need.  

Batteries are slowly damaged when this happens!   As you have probably experienced, battery terminals and cables will tend to corrode over time and build up excessive resistance (without any warning.)    If this resistance is in your charge circuit, the battery will receive inadequate charge current even when your alternator output is indicating normal!   This is a problem because you probably won't find out until your battery just doesn't have enough power to crank your engine!   Not only do you have the inconvenience of a no start, you have reduced the life of your battery because it went a long time in an undercharged condition and became sulfated.   With the Hellroaring Battery Isolator/Combiner BIC-75xxx LED indicator, you can recognize this condition early; long before your battery is damaged. 

The following are typical indications (with the sense connected directly to the BIC-75xxx "Main" terminal) that you may encounter along with the expected cause of the indication.

LED Indication Conditions Cause
ON Steady, Engine Running Normal Operating Condition
ON Steady, Engine recently shut off Batteries in good condition, fully charged
OFF Minutes after Engine Off Normal condition - Both batteries state of charge are near equal, or auxiliary stronger than main
ON Long time after Engine Off Both batteries are in excellent condition (little or no load) - cold weather, or the Remote switch may be ON.  Check this!
OFF Extinguishes Quickly after Engine OFF One or the other battery is not fully charged, or significant load is still on, or hot conditions.  Check your connections if this condition occurs often.
Flashes ON/Off Engine recently shut Off Indicates that Auxiliary battery is not fully charged or there is an auxiliary load ON and the Main battery still has a surface charge.  Flashing will stop when surface charge has dissipated. 
Flashes ON/Off Engine Running Indicates that excessive resistance exists from the alternator or there is excessive auxiliary load.
Reduce auxiliary load, or Clean the connections, or, for long wire runs, consider larger gauge wire, or use the Remote Sense capability.
OFF Engine Running Alternator Output is inadequate, or main load is beyond alternator capability, or the Remote Switch is in the OFF position.
OFF Engine Off Normal Condition
Intermittent OFF/ON Engine Running Intermittent loads exceeding your alternator output capability.

 

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Copyright 1998-2008 Hellroaring Technologies, inc.
Last modified: 1/5/2008